Improving Thermal Conductivity in Heat Sink Using Copper Foam-Paraffin Phase Change Materials

Authors

  • Fawad Ali Center for Advanced Studies in Energy, University of Engineering and Technology, 25120 Peshawar.
  • Muhammad Alam Zaib Khan Department of Mechanical Engineering, University of Engineering and Technology Peshawar, 25120 Pakistan

Keywords:

Aluminium Heat Sink, Copper Metal Foam, Paraffin, Phase Change Material

Abstract

Phase change materials (PCMs) are essential in thermal energy storage systems due to their abilities in heat transfer and storage. Yet, their low thermal conductivity restricts the rate at which energy is stored and released. Introducing copper metal foam into PCMs can greatly enhance their thermal conductivity. This research examines the boost in thermal conductivity of a metal foam-paraffin composite compared to pure paraffin. Copper metal foam, noted for its high thermal conductivity, effectively heightens the heat transfer rate within the composite. Both theoretical and experimental assessments of the thermal conductivity of the copper foam/PCM composite were carried out and compared. Findings indicated that the composite's thermal conductivity reached 5.5 W/mK at 13 W, which is significantly higher than the 0.2 W/mK of pure PCM. Furthermore, the copper/PCM composite lowered the heat sink's temperature by 25-30%. This improvement is due to the enhanced thermal pathways offered by the copper foam's structure, notwithstanding the inverse relationship between infiltration ratio and pore density.

References

M. S. Francis Agyenim , Neil Hewitt, Philip Eames, “A review of materials, heat transfer and phase change problem formulation for latent heat thermal energy storage systems (LHTESS),” Renew. Sustain. Energy Rev., vol. 14, no. 2, pp. 615–628, 2010, doi: https://doi.org/10.1016/j.rser.2009.10.015.

A. P. K. & N. H. A. Amol R. Dhumal, “A comprehensive review on thermal management of electronic devices,” J. Eng. Appl. Sci., vol. 70, no. 140, 2023, doi: https://doi.org/10.1186/s44147-023-00309-2.

and X. Z. S. Cheng, X. Guo, W. Cai, Y. Zhang, “Enhanced thermal management in electronic devices through control-oriented structures,” J. Mater. Chem. A, 2024, [Online]. Available: https://pubs.rsc.org/en/content/articlelanding/2024/ta/d4ta00520a

A. Vassighi and M. Sachdev, “Thermal and power management of integrated circuits,” Springer Sci. Bus. Media, 2006, [Online]. Available: https://link.springer.com/book/10.1007/0-387-29749-9

M. Kenisarin and K. Mahkamov, “Solar energy storage using phase change materials,” Renew. Sustain. Energy Rev., vol. 11, no. 9, pp. 1913–1965, 2007, doi: https://doi.org/10.1016/j.rser.2006.05.005.

M. A. W. Samer Kahwaji, Michel B. Johnson, Ali C. Kheirabadi , Dominic Groulx, “A comprehensive study of properties of paraffin phase change materials for solar thermal energy storage and thermal management applications,” Energy, vol. 162, pp. 1169–1182, 2018, doi: https://doi.org/10.1016/j.energy.2018.08.068.

N. R. R. Bharathiraja, T. Ramkumar, M. Selvakumar, “Thermal characteristics enhancement of Paraffin Wax Phase Change Material (PCM) for thermal storage applications,” Renew. Energy, vol. 222, p. 119986, 2024, doi: https://doi.org/10.1016/j.renene.2024.119986.

H. K. Sharma, S. K. Verma, P. K. Singh, S. Kumar, M. K. Paswan, and P. Singhal, “Performance analysis of paraffin wax as PCM by using hybrid zinc-cobalt-iron oxide nano-fluid on latent heat energy storage system,” Mater. proceeding, vol. 26, no. 2, pp. 1461–1464, 2020, doi: https://doi.org/10.1016/j.matpr.2020.02.300.

I. B.-A. and A. M. L. Meriem Jebali, Gianpiero Colangelo, Laia Haurie, “Thermo-physical properties of paraffin wax with iron oxide nanoparticles as phase change material for heat storage applications,” J. Phys. Conf. Ser., p. 2385, 2022, doi: 10.1088/1742-6596/2385/1/012026.

Y. Y. Adeel Arshad, Mark Jabbal, “Thermophysical characteristics and application of metallic-oxide based mono and hybrid nanocomposite phase change materials for thermal management systems,” Appl. Therm. Eng., vol. 181, p. 115999, 2020, doi: https://doi.org/10.1016/j.applthermaleng.2020.115999.

G. W. Xiao Chen, Zhaodi Tang, Panpan Liu, Hongyi Gao, Yueqi Chang, “Smart Utilization of Multifunctional Metal Oxides in Phase Change Materials,” Matter, vol. 3, no. 3, pp. 708–741, 2020, [Online]. Available: https://www.cell.com/matter/fulltext/S2590-2385(20)30249-6?_returnURL=https%3A%2F%2Flinkinghub.elsevier.com%2Fretrieve%2Fpii%2FS2590238520302496%3Fshowall%3Dtrue

C. Y. Zhao, D. Zhou, and Z. G. Wu, “Heat Transfer Enhancement of Phase Change Materials (PCMs) in Low and High Temperature Thermal Storage by Using Porous Materials,” 2010 14th Int. Heat Transf. Conf. IHTC 14, vol. 7, pp. 435–441, Mar. 2011, doi: 10.1115/IHTC14-22463.

Downloads

Published

2025-05-25

How to Cite

Ali, F., & Khan, M. A. Z. (2025). Improving Thermal Conductivity in Heat Sink Using Copper Foam-Paraffin Phase Change Materials. International Journal of Innovations in Science & Technology, 7(2), 939–949. Retrieved from https://journal.50sea.com/index.php/IJIST/article/view/1298

Issue

Section

Articles